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cyclone engine

Posted by Harry Schoell 
Re: cyclone engine
May 07, 2005 11:18AM
Well, looks like the scans posted okay, but my browser displays them Huge -- they fill up the whole window and then some, and lots of scrolling left/right and up/down are needed to see everything. Hope nobody else has this problem. If nothing else, you can save them to disk temporarily, and open them in a photoshop or other graphics program, where they can be quickly re-sized for viewing at a glance. I am going to look into making future jpegs smaller to avoid this.

Peter
Re: cyclone engine
May 07, 2005 12:45PM
Spraying water in with the steam, inside the condenser is more effective in condensing the steam. This is also makes for a more efficient heat transfer to the air because the steam side surfaces have moving turbulent water cascading through them.

The down side: need for a pump to circulate and spray water.

Re: cyclone engine
May 07, 2005 08:43PM
Hi Scott,

More complex yes, and an extra HP loss from the pump, but spray condensing is very workable IMO. It is possible that the water may need several passes to get the same heat transfer for the same sized heat exchanger, but careful temperature control of condensate (don't run too much water thru spray) could minimize that. Keep output of spray condenser as close as possible to saturated steam temperature, not too cold. With careful design, a spray condenser system might be made smaller than a surface-condenser of the same capacity.

The scans/sketches display perfectly with my ancient WebTV browser. Only slight vertical scrolling needed. Odd.

Peter
HLS
Re: cyclone engine
May 08, 2005 03:08AM
Hi Peter, Scott
The discs are hollow inside and and out. The slots are 1/8 inch in each direction. The condencer is also the crankcase . The shaft spins the steam into the slots where vertical isolated tubes allow the water to drain to the pan. water from the ubracation pump spray in this area and help condence. Exelent ideas Peter. We have patents pending on this concept, however anyone can make it for them selves, just can't market it. It was machined from a one piece casting, made 5 of them.
Will show a drawing later.
Have a good day Harry
Re: cyclone engine
May 08, 2005 09:55PM
Hi Harry,

Very good, that is what I figured from your first description but wasn't sure. My disk condenser sketches are just my interpretation of _your_ idea, maybe different in minor details. (Likewise the "Vee Tube" condenser is based on a Philips stirling engine radiator, later adapted for steam cars by Saab, & I got the idea from them via Peter Heid, though I have some possibly-patentable "wrinkles" of my own, not shown in rough concept-illustration sketch). For your rotary disk condenser, I was thinking of disks made of pressed sheetmetal halves soldered around rims and holes. Your machined casting should be much more durable, and probably necessary with hi rpm.

What material do you use for your condenser? Does it condense all of the exhaust steam? Any vacuum in condenser?

You may yet end up licensing the patent as it looks like an excellent design, compact and lightweight, very advanced concept. Real 21st Century steam power, way to go Harry. I hope it ends up in production!

Peter
HLS
Re: cyclone engine
May 09, 2005 01:28AM
Hi Peter,
The condencer is aluminum, machined of one piece as it cost less in these small quanities than the seperate discs. Aluminum solder fusable materal is avalable and has to be oven fused, it cost more for proto type. We are runing about 5psi in the condencer as the systems apear happy this way, no vapor in the pump. The primary condencing is done with a coil around the cylinder ports that goes to the heat exchanger (boiler). The auto guys seem more comfortable with this term. When using the term generator they think electrilc. Weight is 35lbs.
Harry
HLS
Re: cyclone engine
May 17, 2005 12:15AM
Forgot to mention the main theory in the condencer is to cause compressive condencing through the spin generated by the steam by the crankshaft.
Harry
HLS
Re: cyclone engine
May 22, 2005 08:59PM
showing a view of the heat exchanger coils with the combustion chamber removed.It is edge fired with the flame front spining on the out side causing an artifical gravity where the heavy unburned gases and particals stay to the out side walls. It is multi tube wich gives it low back preasure with high surface area giving a very high efficency boiler. Of course the parts have been run and tested several mounths ago.
Have a good day
Harry


Re: cyclone engine
May 22, 2005 09:32PM
Hi Harry

Interesting. Firing it from the outer edge like my donut boiler on my web page.

Any idea what the combustion gas temperature is at the center(stack). Just getting ready to try my mono tube version.

What kind of meterial are you using for the fire box?

Andy
HLS
Re: cyclone engine
May 22, 2005 10:20PM
Hi Andy,
This is the boiler we have been working on for several years, it fires from 2 burners and picks up air from the hot section top of the condencer. THe fire box is 1/16 steel. Haven't seen a need for stainless as the cooler combustion gases are on the outer wall. The Doble had the hotest gases in the crown sheet, where ours is on the tubes. the tubes are at high preasure so they don't dry out and burn. The heat path is critical for proper heat exchange. The center stack temp is 500 to 550 wich goes to the air final heat exchanger where final temp is 350f
Harry
HLS
Re: cyclone engine
May 23, 2005 04:15PM
Oops didn't mean to be miss leading. The combustion chamber doesn't have a burnout problem, however it could rust over a priod of time. Future versions will be 304 ss. The junk pile can be expensive. Steel was OK for prototype or racing equiptment.
Harry
HLS
Re: cyclone engine
May 26, 2005 06:41PM
high folks,
There has been a lot of discussion about recompression. the cyclone operates more like a diesel than a Stanley. it has a heat exchanger as there is fluid in the system rather than steam. It has no throttle valve, the admission is controlled by a cam plate that opens the valve in the head. the compression ratio varies from 4 to 1 to 26 to 1. This is rpm dependent, as inertia is necessary for full effectiveness this clearance volume is controlled by a water lubrication pump. Low pressure re compression can cause compressive condensing to occur. In the cyclone compression does not go to the condenser but to a re heat tube in the combustion chamber. the head of this engine is in the combustion chamber, the cylinder is in the condencer. timing and valve duration are also rpm dependent and are automatic. forward and reverse are accomplished by a mechanical lever. the reheat stage at lower compression pressure, and high compression can bring it to high super heats,1500f.
The first stage heat exchanger will start the engine in 10seconds. this must be as efficient as possible as it is the first loss.
Have a good week end
Harry
HLS
Re: cyclone engine
June 03, 2005 03:18PM
Cyclone update,
Drawings of the markII 2 cylinder as the photos were on an earler post. This engine was first run in Nov o4. this may make the system a little more clear.I,ll try to answer as many questions as I can. The 6 cyl will be shown as soon as possible.
Have a good day
Harry


Re: cyclone engine
June 04, 2005 08:14PM
HI Harry will you email me me your phome nunbr I wood licke to phone you
HLS
Re: cyclone engine
June 06, 2005 08:19AM
Hi Howard
like to hear more on your boat project. I can be reached at Cyclone Power 954 943 8721
Harry
HLS
Re: cyclone engine
June 06, 2005 09:16AM
OOPS the name of the company is Cyclone Technolgies,LLP the web site is www.cyclonepower.com phone no. 954 943 8721 is OK.
sorry Harry
HLS
Re: cyclone engine
June 14, 2005 03:30PM
Cyclone update,
This is the spider bearing, pistons,and con rods for the 6cyl engine. This configuration is a true radial except the spider bearing omitted the master rod which caused a timing error. This method also did anouther nice thing. The stroke is 2", however the lever arm is increased. The spider bearing always maintains a X-Y axis. Andy, you might like to plot this as it is very interesting in the oval that it projects.
Have a good day Harry


HLS
Re: cyclone engine
June 14, 2005 03:41PM
Pistons in block
Harry


Re: cyclone engine
June 14, 2005 04:23PM
Hi Harry

What controles the spider's oriantation.\

Andy
HLS
Re: cyclone engine
June 15, 2005 12:22PM
Hi Andy,
The con rods have bearings inside and around the ends, this is to carry the high loads MEP is aprox.9500lbs had to increase bearing load area. this rod end bearing is also under the piston cap. the spider bearing on the crank end raps around the rod, limiting the angle of the rod. Their is always two rods in contact as the crank rotates keeping the spider bearing always on an XY axis. Hope this answered if not i'll try again.
thanks Harry
Re: cyclone engine
June 15, 2005 06:42PM
Hello Harry,

That would mean then that one rod just makes contact with the limiting edge of the spider bearing as another just leaves contact?

Gotta admit, that was a darned ingenious little piece of inventing. Do you think it might work in an aircraft radial engine as well?

It's just a joy to see stuff like that.

Best------------- Bill G.
HLS
Re: cyclone engine
June 16, 2005 09:19AM
Hi Bill,
THat is exactly how it works. Don't know if it would work in aircraft. They are generaly odd number as they are four stroke where as we are two stroke and wanted to keep an oposed balanced line. Our crank shaft is vertical as it spins through the condencer. Thanks for the question.
Harry
HLS
Re: cyclone engine
June 21, 2005 05:43PM
This is a typical sports car instalation with a cyclone engine 100hp


Re: cyclone engine
June 21, 2005 09:57PM
Harry,

You sure got the style, That car looks really good.

Wishing you the best of success with it------ Bill G.
Re: cyclone engine
June 22, 2005 05:23AM
WOW! Is that a car, or a flying saucer? LOL. Build it!

Peter
HLS
Re: cyclone engine
June 23, 2005 09:08AM
Hi Bill and Peter,
Your kind words are much appreseated. The car body is the easy part, if we choose to do so. our proto shop could do it in 45 days. The engines have hundreds of machined parts, some of which go to the junk pile after testing. THe pistons were redesigned 20 times. THe rings were burned ,BarB Qued,fried,sauted,and boiled. The ones we now have do not resemble any known engine ring.
You are more than welcome to visit
Best Harry
Re: cyclone engine
June 23, 2005 10:22AM
Hello Harry,

Harry what temperatures are you working for inlet steam? I believe it was already mentioned that your engine was working on just over critical pressure. Do you have any potential efficiency figures yet?

I am of course very interested in the new ring material and design as it seems to be a sticking problem for higher temperature steam design. Rolly says oil starts to give way at around 650 deg., but the williams and other engines run effective lubrication up to 1000 deg.. I see the necessity to run to a minimum of 1100 deg for power and efficiency purposes, and that common materials for boiler tubing and heads and such start to quit at around 1200 deg..

The "new" crankcase design I have come up with is pretty much sealed from the rest of the engine, so non oil lubrication would be a great advantage for the rest of it. Speaking of that, I understand that you have investigated and patented more than one engine crankcase design. My intentions, if it is patentable and works as well as I believe, would be to make it free for steam engine use to everyone but to reserve rights for diesels, compressors and such.

I know you are very busy, it's hard to imagine otherwise, but would you feel comfortable looking over some drawings of the design? I would like some feedback from someone experienced with the subject.

Thanks Much ------------ Bill G.
HLS
Re: cyclone engine
June 23, 2005 02:44PM
Hi Bill,
There are 14 patents world wide in the works, we will release some of the information as these things are safe to do so. patents can be very expensive if world wide so they need to be protected. The Cyclone operates at 3200psi@ 1200f. There is no throtle valve. the temp. and press. is a constant. throttleing is by a cam. The heat exchanger has no steam,a super heated fluid that expands into the cylonder under high compression which is variable to rpm. The system is totaly sealed and in a single unit. exaust and vapor heat are recycled. The exaust temp is 350f.at the last heat exchanger.There is no oil in the system as it is totaly water lubracated. It is a very clean engine. Patents can be used for personal use, it is limited only sale. We intend to bring engines to the Sept. SACA meet, please come. There are people there who can be very helpful, they were to me. Will show drawings as soon as possible.
reguards Harry
Re: cyclone engine
June 24, 2005 03:45AM
Hi Harry,

Yes, your pistons and rings are way "out of the block". I haven't been able to figure out the rings from the photos. After trying to source small rings for my piston valves, I have some homebuilt gapless/segmented weirdies in the pipeline. Expensive junkpile indeed; all par for the course. I need to take up boating; even with the few parts I've built so far, I've piled up plenty of anchor material.

Definitely build the car. The more steamers, the merrier. As you said, your engine doesn't have the allure of the old steamers (sigh), but on the plus side I think it would appeal to fans of exotic IC sports cars who might find a "neoclassic" steamer way too strange. You may be surprised at the level of interest out there in _buying_ a steam car.

Another thought, a rubber-burning near-LSR car is a must, but how about also building one with superlow air drag and engine min bsfc load/rpm carefully matched to the car's load/rpm at highway cruise (~65 mph). Then get it independently tested, and give our "steamers use 10x the fuel" buddies (like that guy you ran into) something to chew on. I bet city fuel mileage will instantly become their "only important issue" in IC/steam comparisons! smiling smiley

Thanks for the invite. My plate is pretty full for the next month or two, but I do plan to get out there and take a look this summer. You invented, designed, built, and are running your own idea, that's well worth seeing, and way to go!

Bill: Leon Serpollet, Ancient Master of the IC-copying steamer, who later wised up & went DA, said he had no problem with oil at up to 1000°F steam temp, and that was before 1905. Look at the average operating temperature of cylinder walls, pistons, etc, internal steamed surfaces, not steam temp. In a 700°F Stanley engine, that's around 500°F, and with really high expansion the temp drop from inlet to exhaust (and inlet to avg surface temp) is even more extreme. No, I don't have the formula, ask Herr Doktor Stumpf.

Ironically, one of the challenges with high-temperature (hi expansion) steam engines (exc Harry's! -- fascinating) is that they run too cold, hence surface losses, esp in smaller/slower/lower-load engines (which most books aren't about, ultra-important and virtually always overlooked). Bad for water rate, good for oil survival. Try point lube instead of oil injection to steam. EG, a wee oil port in the cylinder wall squooges some oil every time the piston passes over it (and only then). Band cylinder around oil port/fitting (watch hoop strength, as Ben notes, esp when building light). Or drill oil passages in piston rods & pistons/conrods (ports behind rings, trickier build), no need to time. Properly metered, oil consumption and oil contamination [aka anti-scale/corrosion protective coating winking smiley] go waaay down.

Carbonized oil trouble with hitemp steam comes from oil coat too thick for the metal surface to cool it in time -- ie, too much oil. Same deal as IC pistons -- note scraper/oil control rings. Flood those cylinder walls, and blue smoke. Except IC is external air or water cooled instead of internal steam cooled. Too much of anything in engines/powerplants is a problem. A good design is a balancing act.

Peter





Re: cyclone engine
June 24, 2005 10:06AM
Thanks Peter,

With the new crankcase design getting pressurized oil to the pistons is no trouble at all. What about valve guides?

There are several companys that now make carbon/graphite rings for air compressors which are supposed to take extream temperatures. Has anyone any data as to whether or not these would be workable in a steam engine?

Also was thinking about 'injecting' a dry powder & water mix of a lubricant such as tungsten di-sulfide or hexagonal boron nitride or even graphite into the steam chest. Any thoughts on that?

Thank You -------------Bill G.
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